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The IUP Journal of Chemical Engineering
A Simplified Correlation for Forced Convective Heat Transfer in Tape-Generated Swirl Flow of Air
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The forced convective heat transfer data are generally correlated as a function of flow rate, physical properties of fluid and geometry of the system. The proposed equations are generally complex, as revealed by literature. However, heat transfer coefficient data can be predicted from a single simple equation for a variety of geometries. This method helps in reducing the time and cost of experimental investigations. The forced convective heat transfer coefficient data obtained with full length twisted-tape inserts used for flow of air are well-correlated as Nu = 2.34 (Remod)0.2448. In this equation Nu is Nusselt number and Remod is modified Reynolds number. It is to be noted that this equation is without the aid of Prandtl number and the tape twist ratio. This study confirms that a simplified method is possible for correlating the forced convective heat transfer data without the aid of Prandtl number and the additional geometrical parameters of the system.

 
 

The present work reports an analysis of forced convective heat transfer data for air flowing through straight circular pipes with twisted-tape inserts. Twisted-tape insert is a well-recognized augmentative device used for enhancement of heat transfer rates in forced convection. The twisted tape has been in use in industries for six decades. Fabrication is simple and is usually accomplished by twisting a metallic strip and inserting it in the flow channel. However, the superiority of the twisted-tape insert as an augmentative device is not well-established in comparison with other types such as rough surfaces—natural or artificial, finned tube assemblies—continuous or discrete, longitudinal or transverse, etc. Much effort has been directed to gain an insight into the tape-generated swirl flow heat transfer (Sarma et al., 2005; Naphon, 2006; Chang et al., 2007; Eiamsa-ard et al., 2009; Sharma et al., 2009; and Rahimi et al., 2009). However, it is to be noted that no universally applicable equation is available for the prediction of heat transfer coefficients in forced convection in the presence of twisted-tape inserts. The performance characteristics of twisted-tape assemblies on equal pumping power basis have shown diverse trends for the data from different investigations. However, it is well-recognized that the twisted-tape inserts can be gainfully employed in cases where non-uniform heat fluxes are involved.

The twisted-tape assemblies are usually categorized as `tight fit', `snug fit' and `loose fit' depending on the gap between the tape and tube wall. With no measurable gap, the assembly is considered to be a `tight fit'. A `snug fit' is with a gap less than 0.254 mm. A gap of more than 0.254 mm is usually considered to be a `loose fit'. The pitch, y, of the twisted tape is generally expressed as the number of tube diameters per 180° twist.

 
 

Chemical Engineering Journal, Forced Convective Heat Transfer, Twisted-Tapes, Swirl Flow, Simplified Correlation, Turbulent Flow, Geometrical Systems, Geometrical Parameters, Conventional Analysis, Centrifugal Convection, Turbulent Flow Momentum.