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The IUP Journal of Chemical Engineering
Cfd Analysis of Heat Transfer Characteristics of Nanofluids in a Circular Tube Fitted With Helical Inserts in Laminar Flow
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The objective of the study was to evaluate the potential options for further reduction of the persistent dark brown color and Chemical Oxygen Demand (COD) from the anaerobically digested distillery effluents collected from the Lord’s distillery, Nandganj, Ghazipur, India. Chemical coagulation followed by aerobic degradation using Aspergillus niger was evaluated for its effectiveness in reducing the COD and color from the anaerobically treated effluents. Various coagulants such as potash alum, ferric chloride and aluminum chloride have been used during the experiments. The biological parameters such as nutrient concentration, initial pH and temperature were optimized. The results depict that coagulation alone rendered 78.5% COD reduction as well as 92.45% color reduction. A maximum of 65% of the remaining color could be removed by 10% (v/v) Aspergillus niger inoculums in effluent sample (product of coagulation) in batch mode under sterile condition. The observation can be similarly used in a distillery to improve the efficiency of aerobic treatment.

 
 

Heat transfer enhancement technology has been developed and is widely applied to heat exchanger applications, leading to a reduction in size and cost of the heat exchangers. In laminar flow, the heat transfer coefficient is generally low in a plain tube, and hence any means of improving the heat transfer rate without adding extra cost for energy is well acceptable. Bergles (1985 and 1988) reported an overall view of heat transfer enhancement by various techniques. Among the many techniques (both passive and active) investigated for enhancement of heat transfer rates inside circular tubes, a tube fitted with full length twisted tape inserts (also called as swirl flow device) was found to be very effective due to the imparting of helical path to the flow. Today Computational Fluid Dynamics (CFD) plays a major role in understanding the heat transfer and fluid flow mechanism in tube flow with much easier and economical means, than experiments. Also, CFD simulation is useful for predicting the flow behavior in a wide range of flow conditions for various geometries. Good literature is available on CFD modeling of convective heat transfer and heat transfer augmentation process using swirl flow devices. Michiel and Dixon (2001) presented the comparison of CFD simulations to experiment for convective heat transfer in a gas-solid fixed bed. Hilde et al. (2003) reported the validation of the CFD model of a three dimensional tube-in-tube heat exchanger. Modeling of heat transfer augmentation in a circular tube fitted with twisted tape inserts in a laminar flow using CFD was reported by Sivashanmugam et al. (2007 and 2008). At higher heat flux conditions, the conventional fluids are not capable of achieving the desired heat transfer rate and hence research is underway to apply nanofluids in those environments. Choi (1995) was the first to use the term nanofluids referring to fluids with suspended nanoparticles. Nanofluids were created by dispersing nanometer-sized particles (< 100 nm) in a base fluid such as water, ethylene glycol or propylene glycol. Use of high thermal conductivity metallic nanoparticles like Copper, Aluminum, Silver and Silicon increase the thermal conductivity of such mixtures, thus enhancing their overall energy transport capability. Due to their excellent thermal performance, nanofluids have attracted the attention of researchers as a new generation of heat transfer fluids in building heating, heat exchangers, and automotive cooling applications. Various benefits of the application of nanofluids include: improved heat transfer, heat transfer system, size reduction, minimal clogging, microchannel cooling and miniaturization of systems. Numerous heat transfer studies (Yimin and Qiang, 2000; Xuan and Li, 2003; Dongsheng and Yulong, 2004; Sidi et al., 2004 and 2005; Ying et al., 2005; Yurong et al., 2008; Praveen et al., 2009; Xiang-Qi Wang et al., 2009; and Zeinali et al., 2009) were reported using nanofluids. An attempt to use swirl flow devices for nanofluids can reap the benefits of heat transfer enhancement by both swirl flow devices and nanofluids. Therefore, the present paper reports the CFD analysis of heat transfer behavior of a circular tube fitted with helical tape inserts at constant heat flux using CuO nanofluids.

 
 

Chemical Engineering Journal, Heat transfer Augmentation, Helical Twisted Inserts, CuO Nanofluids, CFD Simulation, Fluent Laminar Flow, Chemical Oxygen Demand, COD, Computational Fluid Dynamics, CFD, Thermal Equilibrium, Council of Scientific and Industrial Research, CSIR.