May'2023

Welcome to The IUP Journal of Mechanical Engineering

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Thermal Barrier Coating (TBC) concept was introduced more than 50 years ago to reduce the metal surface temperature of turbine blades by up to 150 °C, and thereby provide thermal insulation and protection against corrosion and high-temperature damage. The choice of bond coat and top coat materials may vary depending on the specific application and performance requirements. TBCs may experience fatigue failure from cyclic thermal and mechanical loads. Further, they are known to be susceptible to various life-limiting issues associated with their operating environment, including erosion, corrosion, oxidation, sintering and foreign object damage. Therefore, testing TBCs for their fatigue life is critical to ensuring their reliability and longevity. In the first paper, "Testing of Thermal Barrier Coatings for Fatigue Life", the authors, Bibhum Shrestha, Sreenivas S, Suneel Kumar N Kulkarni, Anand Kulkarni, Pranaav Parthiban, S Prajwal and Setti Anil Kumar, have studied the thermal fatigue behavior of TBCs to understand their failure mechanism and improve their performance. The authors selected a titanium alloy, Ti-6Al-4V-a substance known for its high strength-to-weight ratio, corrosion resistance, and biocompatibility-as the base material, NiCrAlY as the bond coat and the Yttria-partially-Stabilized Zirconia (YSZ) as the top coat material. The TBC substrates were heated rapidly from room temperature to 1100 150 °C to 1500 150 °C in 60 seconds and left for a period of dwell for about 180 seconds, and then rapidly cooled to room temperature in 60 seconds. Further, from the study of Thermal Cyclic/Shock Testing of TBCs, they noticed a considerable reduction in porosity and an increase in thermal conductivity. They attributed this to the closing of pore spaces in the coating of 8YSZ particles of TBCs due to the sintering effect.

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Mufflers are basically fabricated items, engineered as an acoustic soundproofing system, for installation within the exhaust system of most combustion engines. Even though the mufflers have become an important part of the exhaust system, their design is quite a complex function that affects the noise characteristics, emission and fuel efficiency of engine. In the paper, "Hybrid Muffler Transmission Loss Performance: A Wave 1D Approach", the authors, Ravi Jatola and Amit Kumar Gupta, have analyzed the transmission loss of muffler using a pressure acoustic technique and numerical approach (Wave 1D Simulation for transmission loss measurement). The study presents the details of muffler transmission loss by decomposition, two-source and two-load methods. It also includes fabrication of an experimental test setup. The analysis suggests that the maximum transmission loss can be achieved with rock wool as absorptive material (density around 60 kg/m3) with respect to variable packing density than an empty muffler.

Multiferroics deals with the study of materials that possess two or more primary ferroic order properties (ferromagnetism, ferroelectricity and ferroelasticity) in the same phase. There are very few materials that exhibit both ferroelectric and ferromagnetic properties simultaneously in one phase, especially at room temperature. The Magnetoelectric Effect (ME) is a phenomenon that describes how the electric and magnetic properties couple within a material. The magnetization for a single domain is either modeled based on FEM which uses a fully coupled elastodynamics and micromagnetics, or with an uncoupled macro-spin model assuming a uniform strain induced magnetic anisotropy within the nanodot. Both models can be used to predict the changes in magnetoelastic nanodots and/or arrays. However, these have limited switching frequencies, and there are very few approaches that can be used to increase their performance. The most commonly used method is increasing the input voltage to the system, but this sacrifices the energy efficiency of these strain-mediated multiferroic structures. In the paper, "Breaking the Symmetry for Magnetic Reorientation with Perpendicular Magnetic Anisotropy", the authors, Ruoda Zheng, Jin-Zhao Hu, Qianchang Wang, Victor Estrada and Abdon E Sepulveda, have presented a field-free strain-mediated method with geometric asymmetry to improve the coherence and the switching speed. In the study, a finite element model of a 50 nm diameter Ni nanodisk with a sloped surface on a Lead Zirconate Titanate (PZT) thin film is built, and strain-mediated magnetization switch with Perpendicular Magnetic Anisotropy (PMA) is simulated. The results suggest that the switch speed is 65% faster than the traditional PMA nanodot without affecting the efficiency.

Silicon is a predominant substrate material for the ICs because of its package thickness. A silicon wafer is generally back-thinned once the ICs are produced, and an ultra-precision grinding is needed. However, the processing of a back-thinned wafer, at very high temperatures, is often deflected after grinding, resulting in slippage due to the residual stresses. This can impose problems in the subsequent handling and transportation processes, leading to wafer warpage/breakage. Identification of factors responsible for early-stage warpage control allows to prevent undesirable asymmetric warpage-wafer bifurcation or buckling. In the paper, "Lagrange-Kirchhoff Model for the Deformation of Coated Taiko Silicon Plate", the authors, A Landi and M Renna, have proposed a numerical model to understand the effect of residual stress and warpage. The model presented by the authors is in agreement with the experimental data.

S V Srirama Rao
Consulting Editor

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Article   Price (₹) Buy
Testing of Thermal Barrier Coatings for Fatigue Life
50
Hybrid Muffler Transmission Loss Performance: A Wave 1D Approach
50
Breaking the Symmetry for Magnetic Reorientation with Perpendicular Magnetic Anisotropy
50
Lagrange-Kirchhoff Model for the Deformation of a Coated Taiko Silicon Plate
50
     
Contents : (May' 2023)

Testing of Thermal Barrier Coatings for Fatigue Life
Bibhum Shrestha, Sreenivas S, Suneel Kumar N Kulkarni, Anand Kulkarni, Pranaav Parthiban, Prajwal S and Setti Anil Kumar

Thermal Barrier Coatings (TBCs) are crucial in high-temperature applications to improve the performance and durability of components. These coatings protect against heat transfer and damage due to high temperatures, but they can experience fatigue failure from cyclic thermal and mechanical loads. Therefore, testing TBCs for their fatigue life is critical to ensure their reliability and longevity. To test the fatigue life of TBCs, components are subjected to thermal cycling that simulates real-world conditions. The number of cycles required to cause failure is measured to determine the TBC's fatigue life. Fatigue testing results provide valuable information on TBC's durability, reliability and performance. It helps in identifying design and process parameters to enhance performance and reduce risk of failure. Thus, testing TBCs is an essential step to evaluate coatings for high-temperature applications, ensuring their reliability and durability and improving the longevity of protected components.


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Hybrid Muffler Transmission Loss Performance: A Wave 1D Approach
Ravi Jatola and Amit Kumar Gupta

The paper focuses on the acoustic performance analysis of several absorptive mufflers types, in terms of Insertion Loss (IL), Transmission Loss (TL), Level Difference (LD) and Noise Reduction (NR); the performance of the muffler is also assessed. One of the key variables frequently employed for acoustic performance measurement of mufflers is TL. The study reviews the absorptive materials and TL prediction by wave 1D tool. The amount of TL transmitted within a muffler is calculated by wave 1D. The combination of both reactive and absorptive muffler is termed hybrid muffler. It is reasonable to anticipate that the hybrid muffler design will offer low pressure drop and broadband high noise attenuation. The TL of the hybrid muffler can be predicted using the load setup of experimental two-load method and wave 1D.


© 2023 IUP. All Rights Reserved.

Article Price : Rs.50

Breaking the Symmetry for Magnetic Reorientation with Perpendicular Magnetic Anisotropy
Ruoda Zheng, Jin-Zhao Hu, Qianchang Wang, Victor Estrada and Abdon E Sepulveda

Magnetic switching with Perpendicular Magnetic Anisotropy (PMA) is a promising method for controlling magnetization in several applications such as magnetic tunnel junctions and magnetic memory. However, incoherence occurs during the PMA switching process, which reduces the switching frequency. Symmetry breaking can help solve this problem. In the study, a field-free strain-mediated method is presented with geometric asymmetry to improve the coherence and the switching speed. To demonstrate this mechanism, a finite element model of 50 nm diameter Ni nanodisk with a sloped surface on a piezoelectric thin film is built. The simulation results show a 65% faster switching speed under the same strain and energy consumption. Finally, the mechanism of symmetry breaking by investigating how film thickness affects energy profiles has also been explored.


© 2023 IUP. All Rights Reserved.

Article Price : Rs.50

Lagrange-Kirchhoff Model for the Deformation of a Coated Taiko Silicon Plate
A Landi and M Renna

Internal stress in a film deposited on a plate-like substrate causes the film and substrate pair to warp until the mechanical equilibrium is reached. This condition is reached when both the net force and the resulting bending momenta reach a null value. In this paper, the analytical Lagrange-Kirchhoff model for the deformation of a coated Taiko plate silicon is proposed. Under the conditions of validity of the linear theory of thin plates, the model is in agreement with the experimental data. These results can be extended to other substrates, such as silicon carbide (SiC).


© 2023 IUP. All Rights Reserved.

Article Price : Rs.50